2. Chemical composition analysis of A106 Gr.B
|
|
Carbon max.% |
Manganese % |
Phosphorous,max.% |
Sulfur,max.% |
Silicon,min.% |
Chrome,max.% |
Copper, max.% |
Molybdenum, max. % |
Nickel, max.% |
Vanadium, max.% |
|
Grade B |
0.30* |
0.29 to 1.06 |
0.035 |
0.035 |
0.10 |
0.40 |
0.40 |
0.15 |
0.40 |
0.08 |
|
*Unless otherwise specified by the purchaser, for each reduction of 0.01% below the specified carbon maximum, an increase of 0.06% manganese above the specified maximum will be permitted up to a maximum of 1.65% (1.35% for ASME SA106). |
||||||||||
3. Mechanical property analysis
|
Mechanical property indicators |
Grade B requirements |
|
Yield strength (Rp0.2) |
≥ 205 MPa |
|
Tensile strength (Rm) |
415–550 MPa |
|
Elongation (A) |
≥ 30 % |
Different manufacturing methods (hot rolling, hot drawing, forging) have a slight impact on the performance. The final data shall be subject to the Mill Test Report.
4. The manufacturing process of ASTM A106 Grade B seamless pipe
The manufacturing process of ASTM A106 Grade B seamless pipe usually adopts the method of hot rolling or cold drawing for pipe production. The steel grade should be killed steel, and the steel casting method can adopt traditional furnace, oxygen top-blown converter or electric furnace + vacuum treatment, etc.
NPS 1½ "(≈DN40) and below: Can be hot-rolled or cold-drawn. After cold drawing, normalizing heat treatment must be carried out.
NPS ≥ 2 ": Hot rolling is mandatory and no subsequent heat treatment is required.
This type of production process makes the pipe grains fine and controllable, facilitating subsequent welding, forming and processing.
5. Dimensions, specifications and tolerances
Size range: NPS ¼ "to 36" (i.e., DN6 - DN900 and above, some suppliers can reach 60 ");
Wall thickness Schedule: SCH 10/20/30/40/80/160, STD, XS, XXS, etc. The maximum wall thickness can reach 5.500 "(≈140 mm).
|
NB |
Size |
OD |
40S |
5S |
10S |
S10 |
S20 |
S40 |
S60 |
XS/80S |
S80 |
S100 |
S120 |
S140 |
S160 |
XXS |
|
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
||
|
|
1/8” |
10.29 |
|
|
1.2 |
|
|
1.73 |
|
|
2.41 |
|
|
|
|
|
|
|
1/4” |
13.72 |
|
|
1.7 |
|
|
2.24 |
|
|
3.02 |
|
|
|
|
|
|
|
3/8” |
17.15 |
|
|
1.7 |
|
|
2.31 |
|
|
3.2 |
|
|
|
|
|
|
15 |
1/2” |
21.34 |
2.8 |
1.7 |
2.1 |
|
|
2.77 |
|
3.73 |
3.73 |
|
|
|
4.78 |
7.47 |
|
20 |
3/4” |
26.67 |
2.9 |
1.7 |
2.1 |
|
|
2.87 |
|
3.91 |
3.91 |
|
|
|
5.56 |
7.82 |
|
25 |
1” |
33.4 |
3.4 |
1.7 |
2.8 |
|
|
3.38 |
|
4.55 |
4.55 |
|
|
|
6.35 |
9.09 |
|
32 |
1 1/4” |
42.16 |
3.6 |
1.7 |
2.8 |
|
|
3.56 |
|
4.85 |
4.85 |
|
|
|
6.35 |
9.7 |
|
40 |
1 1/2” |
48.26 |
3.7 |
1.7 |
2.8 |
|
|
3.68 |
|
5.08 |
5.08 |
|
|
|
7.14 |
10.2 |
|
50 |
2” |
60.33 |
3.9 |
1.7 |
2.8 |
|
|
3.91 |
|
5.54 |
5.54 |
|
|
|
9.74 |
11.1 |
|
65 |
2 1/2” |
73.03 |
5.2 |
2.1 |
3.1 |
|
|
5.16 |
|
7.01 |
7.01 |
|
|
|
9.53 |
14 |
|
80 |
3” |
88.9 |
5.5 |
2.1 |
3.1 |
|
|
5.49 |
|
7.62 |
7.62 |
|
|
|
11.1 |
15.2 |
|
90 |
3 1/2” |
101.6 |
5.7 |
2.1 |
3.1 |
|
|
5.74 |
|
8.08 |
8.08 |
|
|
|
|
|
|
100 |
4” |
114.3 |
6 |
2.1 |
3.1 |
|
|
6.02 |
|
8.56 |
8.56 |
|
11.1 |
|
13.5 |
17.1 |
|
125 |
5” |
141.3 |
6.6 |
2.8 |
3.4 |
|
|
6.55 |
|
9.53 |
9.53 |
|
12.7 |
|
15.9 |
19.1 |
|
150 |
6” |
168.3 |
7.1 |
2.8 |
3.4 |
|
|
7.11 |
|
10.97 |
11 |
|
14.3 |
|
18.3 |
22 |
|
200 |
8” |
219.1 |
8.2 |
2.8 |
3.8 |
|
6.4 |
8.18 |
10.3 |
12.7 |
12.7 |
15.1 |
19.3 |
20.6 |
23 |
22.2 |
|
250 |
10” |
273.1 |
9.3 |
3.4 |
4.2 |
|
6.4 |
9.27 |
12.7 |
12.7 |
15.1 |
19.3 |
21.4 |
25.4 |
28.6 |
25.4 |
|
300 |
12” |
323.9 |
9.5 |
4 |
4.6 |
|
6.4 |
10.3 |
14.3 |
12.7 |
17.5 |
21.4 |
25.4 |
28.6 |
33.3 |
25.4 |
|
350 |
14” |
355.6 |
9.5 |
4 |
4.8 |
6.4 |
7.9 |
11.1 |
15.1 |
12.7 |
19.1 |
23.8 |
27.8 |
31.8 |
35.7 |
|
|
400 |
16” |
406.4 |
9.5 |
4.2 |
4.8 |
6.4 |
7.9 |
12.7 |
16.7 |
12.7 |
21.4 |
26.2 |
31 |
36.5 |
40.5 |
|
|
450 |
18” |
457.2 |
9.5 |
4.2 |
4.8 |
6.4 |
7.9 |
14.3 |
19.1 |
12.7 |
23.8 |
29.4 |
34.9 |
39.7 |
45.2 |
|
|
500 |
20” |
508 |
9.5 |
4.8 |
5.5 |
6.4 |
9.5 |
15.1 |
20.6 |
12.7 |
26.2 |
32.5 |
38.1 |
44.5 |
50 |
|
|
550 |
22” |
558.8 |
9.5 |
4.8 |
5.5 |
6.4 |
9.5 |
|
22.2 |
12.7 |
28.6 |
34.9 |
41.3 |
47.6 |
54 |
|
|
600 |
24” |
609.6 |
9.5 |
5.5 |
6.4 |
6.4 |
9.5 |
17.5 |
24.6 |
12.7 |
31 |
38.9 |
46 |
52.4 |
59.5 |
|
|
650 |
26” |
660.4 |
9.5 |
|
|
7.9 |
13 |
|
|
12.7 |
|
|
|
|
|
|
|
700 |
28” |
711.2 |
9.5 |
|
|
7.9 |
13 |
|
|
12.7 |
|
|
|
|
|
|
|
750 |
30” |
762 |
9.5 |
6.4 |
7.9 |
7.9 |
13 |
|
|
12.7 |
|
|
|
|
|
|
|
800 |
32” |
812.8 |
9.5 |
|
|
7.9 |
13 |
17.5 |
|
12.7 |
|
|
|
|
|
|
|
850 |
34” |
863.6 |
9.5 |
|
|
7.9 |
13 |
17.5 |
|
12.7 |
|
|
|
|
|
|
|
900 |
36” |
914.4 |
9.5 |
|
|
7.9 |
13 |
19.1 |
|
12.7 |
|
|
|
|
|
|
Normal temperature fluid delivery pipelines (direct water supply, air conditioning systems, HVAC systems in high-rise buildings), etc.