For gas, water, air, and industrial fluid systems, the rated pressure of a Schedule 40 pipe is one of the most important factors when selecting piping. This article will introduce the pressures that a Schedule 40 pipe can withstand, the factors that determine its rated pressure, and how the pressure varies with size and operating conditions.
Pressure values shown below are calculated based on ASME design codes and typical allowable stress values for ASTM carbon steel pipes at ambient temperature.Pressure rating is typically calculated using the Barlow Formula:
Where:
P = Working pressure;
S = Permissible stress of the pipe (Psi), e.g., S = 12,000–20,000 psi for ASTM A53 Grade B;ASTM A500 Grade B/C
Calculated based on ASME B31.3 allowable stress values:
|
Size
(in)
|
Outside |
Wall |
Inside |
Schedule |
Temperature(oF) |
|||||||
|
100 |
200 |
300 |
400 |
500 |
600 |
650 |
700 |
|||||
|
Allowable Stress(psi) |
||||||||||||
|
20000 |
20000 |
20000 |
20000 |
18900 |
17300 |
17000 |
16500 |
|||||
|
1/2 |
0.840 |
0.109 |
0.622 |
40 |
4995 |
4995 |
4995 |
4995 |
4721 |
4321 |
4246 |
4121 |
|
3/4 |
1.050 |
0.113 |
0.824 |
40 |
4074 |
4074 |
4074 |
4074 |
3849 |
3524 |
3463 |
3361 |
|
1 |
1.315 |
0.133 |
1.049 |
40 |
3810 |
3810 |
3810 |
3810 |
3600 |
3295 |
3238 |
3143 |
|
1 1/4 |
1.660 |
0.14 |
1.38 |
40 |
3137 |
3137 |
3137 |
3137 |
2964 |
2714 |
2666 |
2588 |
|
1 1/2 |
1.900 |
0.145 |
1.61 |
40 |
2822 |
2822 |
2822 |
2822 |
2667 |
2441 |
2399 |
2328 |
|
2 |
2.375 |
0.154 |
2.067 |
40 |
2377 |
2377 |
2377 |
2377 |
2247 |
2056 |
2021 |
1961 |
|
2 1/2 |
2.875 |
0.203 |
2.469 |
40 |
2600 |
2600 |
2600 |
2600 |
2457 |
2249 |
2210 |
2145 |
|
3 |
3.500 |
0.216 |
3.068 |
40 |
2258 |
2258 |
2258 |
2258 |
2133 |
1953 |
1919 |
1862 |
|
3 1/2 |
4.000 |
0.226 |
3.548 |
40 |
2059 |
2059 |
2059 |
2059 |
1946 |
1781 |
1750 |
1699 |
|
4 |
4.500 |
0.237 |
4.026 |
40 |
1914 |
1914 |
1914 |
1914 |
1809 |
1656 |
1627 |
1579 |
|
5 |
5.563 |
0.258 |
5.047 |
40 |
1678 |
1678 |
1678 |
1678 |
1585 |
1451 |
1426 |
1384 |
|
6 |
6.625 |
0.28 |
6.065 |
40 |
1524 |
1524 |
1524 |
1524 |
1441 |
1319 |
1296 |
1258 |
|
8 |
8.625 |
0.322 |
7.981 |
40 |
1342 |
1342 |
1342 |
1342 |
1268 |
1161 |
1140 |
1107 |
|
10 |
10.75 |
0.365 |
10.02 |
40 |
1217 |
1217 |
1217 |
1217 |
1150 |
1053 |
1035 |
1004 |
|
12 |
12.75 |
0.406 |
11.938 |
40 |
1140 |
1140 |
1140 |
1140 |
1077 |
986 |
969 |
940 |
|
14 |
14.00 |
0.438 |
13.124 |
40 |
1120 |
1120 |
1120 |
1120 |
1058 |
968 |
952 |
924 |
|
16 |
16.00 |
0.5 |
15 |
40 |
1118 |
1118 |
1118 |
1118 |
1057 |
967 |
950 |
923 |
|
18 |
18.00 |
0.562 |
16.876 |
40 |
1117 |
1117 |
1117 |
1117 |
1056 |
966 |
950 |
922 |
|
Pipe Size |
Pipe Schedule |
Outside |
Wall |
Pressure Rating(psig) |
||||||||
|
Temperature(oF) |
||||||||||||
|
100 |
200 |
300 |
400 |
500 |
600 |
650 |
700 |
750 |
||||
|
Allowable Stress(psi) |
||||||||||||
|
16700 |
16700 |
16700 |
15500 |
14400 |
13500 |
13200 |
12900 |
12600 |
||||
|
1" |
40 |
1.315 |
0.133 |
2205 |
2205 |
2205 |
2047 |
1902 |
1783 |
1743 |
1703 |
1664 |
|
1 1/2" |
40 |
1.900 |
0.145 |
1629 |
1629 |
1629 |
1512 |
1404 |
1317 |
1287 |
1258 |
1229 |
|
2" |
40 |
2.375 |
0.154 |
1371 |
1371 |
1371 |
1272 |
1182 |
1108 |
1083 |
1059 |
1034 |
|
3" |
40 |
3.500 |
0.216 |
1301 |
1301 |
1301 |
1208 |
1122 |
1052 |
1028 |
1005 |
982 |
|
4" |
40 |
4.500 |
0.237 |
1102 |
1102 |
1102 |
1023 |
950 |
891 |
871 |
851 |
831 |
|
5" |
40 |
5.563 |
0.258 |
965 |
965 |
965 |
896 |
832 |
780 |
763 |
746 |
728 |
|
6" |
40 |
6.625 |
0.280 |
877 |
877 |
877 |
814 |
756 |
709 |
693 |
677 |
661 |
|
8" |
40 |
8.625 |
0.322 |
771 |
771 |
771 |
716 |
665 |
623 |
610 |
596 |
582 |
|
10" |
40 |
10.750 |
0.365 |
699 |
699 |
699 |
649 |
603 |
565 |
553 |
540 |
528 |
*1 psi (lb/in2) = 6,894.8 Pa (N/m2) = 6.895×10-2 bar
|
Item |
Schedule 40 |
Schedule 80 |
|
Wall Thickness |
Medium |
Thick |
|
Pressure Capacity |
Medium |
High |
|
Weight |
Lighter |
Heavier |
|
Cost |
Lower |
Higher |
|
Typical Applications |
Water, oil, gas, construction |
High-pressure, high-temperature systems |
Schedule 40 pipes are ideal for most medium-pressure systems, while Schedule 80 pipes are preferred when higher pressure or safety margins are required.
When selecting a Schedule 40 pipe, consider the following factors:
Pipe Diameter: Smaller nominal diameters (NPS) can withstand higher pressure ratings (PSI).
The rated pressure of SCH40 piping varies depending on pipe size, material grade, and operating temperature. Typically, depending on pipe diameter and temperature, the reliable operating pressure of SCH40 piping can exceed 5000 psi. In practical applications, operating temperature, media characteristics, and safety regulations must be considered. It is recommended that pressure verification be performed according to ASME B31.3 and a material measurement report be provided during the project design phase.
Read more:Steel Pipe Pressure Ratings Guide